FUTURA® PREMIUM
Increased performance due to hard coating
Product level 3
Trapezoid tooth
Solid materials
Band width 34 x 1.1 - 80 x 1.6mmBand width 1-3/8 x 0.042 - 3-1/8 x 0.063 Inch
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FUTURA® PREMIUM — Increased performance due to hard coating
The aim of the technological development of FUTURA® PREMIUM was to enable a significant increase in the service life of the band saw blade by using a hard coating while maintaining the same high cutting parameters.
With FUTURA® PREMIUM, the performance spectrum in production could be increased again by approx. 20% compared to the FUTURA® product and at the same time, depending on the application, the blade-life could be extended by approx. 60 to 100%.
This improves productivity and blade-life. Both have a significant impact on the cost per cut and thus on the profitability of the sawing process in the plant.
About the FUTURA® PREMIUM carbide band saw blade
Application
- Solid materials of structural, case-hardened, tempering, and carbon steels
- Industrial mass and series cutting
Advantages
- Increased performance and improved tool life due to coated tooth edges
- Extension of machine capacity in case of bottlenecks
- Increase productivity and high blade-life
- Reduction of noise emission
- Low cutting forces, reduction of cutting time and straight cuts
- Reliable even for unmanned shifts
- Significant reduction in set-up time
- Broad application spectrum achieved through fast and uninterrupted blade changes
Features
- Special hard coating for steel machining
- Additional back edge coating for lower friction
Building on the technological features of the FUTURA® product with its trapezoidal tooth geometry, FUTURA® PREMIUM has a Multi Layerhard coating applied to the tooth edges and back edge. As a result, the band saw blade impresses with enormous performance, a significant reduction in noise emissions and very good blade-life.
Dimensions
Tooth pitch in tpi
| Width x thickness | |
|---|---|
| mm | Inch |
| 34 x 1.10 | 1-3/8 x 0.042 |
| 41 x 1.30 | 1-5/8 x 0.050 |
| 54 x 1.30 | 2-1/8 x 0.050 |
| 54 x 1.60 | 2-1/8 x 0.063 |
| 67 x 1.60 | 2-5/8 x 0.063 |
| 80 x 1.60 | 3-1/8 x 0.063 |
Contact length[mm][Inch] | |
| 3 - 4 | 2 - 3 | 1.7 - 2 | 1.4 - 2 | 1.2 - 1.6 | 1 - 1.4 | 0.85 - 1.15 | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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| T | T | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| T | T | T | T | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| T | T | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| T | T | T | T | T | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| T | T | T | T | T | T | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| T | T | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 80-1703.1-6.7 | 150-3005.9-11.8 | 250-3709.8-14.6 | 290-55011.4-21.6 | 400-75015.7-29.5 | 500-100019.7-39.4 | 700-140027.6-55.1 | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
T = Trapezoid tooth
- Case-hardening steels, spring steels and ball-bearing steels
- Nitrided steel, high-speed steel and tool steel
- Construction, deep-drawn and machining steels
- Carbon steels, and quenched and tempered steels
- Cast iron
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The experts of our Technical Competence Center are happy to help you answer further technical questions connected to band selection and use.
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